Flexible electronics, also known as flex
circuits, is a technology for
assembling electronic
circuits by mounting electronic devices on flexible plastic substrates, such as polyimide, PEEK or
transparent conductive polyester film.
Additionally, flex circuits can be screen printed silver
circuits on polyester.
Flexible electronic assemblies may be manufactured using identical components
used for rigid printed
circuit boards, allowing the board to conform to a desired shape, or to
flex during its use. Flexible printed circuits (FPC) are made with a photolithographic
technology. An alternative way of making flexible foil circuits or flexible
flat cables (FFCs) is laminating very thin (0.07 mm) copper
strips in between two layers of PET. These PET layers,
typically 0.05 mm thick, are coated with an adhesive which is thermosetting,
and will be activated during the lamination process.
Flex
circuits are often used as connectors in various applications where
flexibility, space savings, or production constraints limit the serviceability
of rigid circuit boards or hand wiring. A common application of flex circuits
is in computer keyboards; most keyboards use flex circuits for the switch matrix. In LCD fabrication,
glass is used as a substrate. If thin flexible plastic or metal foil is used as
the substrate instead, the entire system can be flexible, as the film deposited
on top of the substrate is usually very thin, on the order of a few
micrometres. Organic light-emitting diodes (OLEDs) are normally used instead
of a back-light for flexible displays, making a flexible organic light-emitting diode display.
Most flexible
circuits are passive wiring structures that are used to interconnect electronic
components. Consumer electronics devices make use of flexible circuits in
cameras, personal entertainment devices, calculators, or exercise monitors. Flexible
circuits are found in industrial and medical devices where many
interconnections are required in a compact package. Cellular telephones are
another widespread example of flexible circuits.
Flexible solar cells have
been developed for powering satellites.